孔隙率檢測(cè)儀

符合德國(guó)大眾VW標(biāo)準(zhǔn)的汽車(chē)行業(yè)用鑄鋁孔隙率測(cè)定系統(tǒng)。

全自動(dòng)全景掃描金相顯微鏡DM4M.

符合德國(guó)大眾 VW50093 / VW50097 / PV6097 標(biāo)準(zhǔn)的汽車(chē)行業(yè)用鑄鋁孔隙率測(cè)定系統(tǒng).

操作簡(jiǎn)單,測(cè)量結(jié)果準(zhǔn)確,可靠.                     

1. 全自動(dòng)的孔隙分析系統(tǒng) Automatic Analysis System

      發(fā)動(dòng)機(jī)與變速箱是汽車(chē)的核心部件，是產(chǎn)生動(dòng)力與傳動(dòng)的部分，材料以鑄鐵、鑄鋁、鑄鋅為主。鑄造產(chǎn)生的氣孔是必要的檢查項(xiàng)目。
      Leica APorosity是國(guó)內(nèi)采用全自動(dòng)顯微鏡檢查壓鑄氣孔的分析系統(tǒng)，全面支持VW50093/VW50097/VDG P202標(biāo)準(zhǔn)。

      系統(tǒng)高度集成顯微鏡、攝像機(jī)、電動(dòng)掃描臺(tái)等硬件設(shè)備，自動(dòng)掃描切面，自動(dòng)拼接圖像，選取基準(zhǔn)面，孔隙分析，生成專(zhuān)業(yè)報(bào)告。

1. 專(zhuān)為鑄件孔隙分析設(shè)計(jì)Development for Porous Inspection

    孔隙率檢測(cè)儀

軟件專(zhuān)為鑄件孔隙分析設(shè)計(jì)，與使用常規(guī)含量測(cè)量軟件相比具有如下優(yōu)勢(shì)：

1. 自動(dòng)掃描樣品Automatic Scanning /Snap

支持多種掃描路徑：矩形區(qū)域、圓形區(qū)域等，滿(mǎn)足不同形狀的樣品需要；對(duì)于形狀不規(guī)則的樣品，采用四點(diǎn)矩形確定掃描區(qū)域，并支持空白區(qū)設(shè)置，減少掃描圖像數(shù)目，提高工作效率。

抓拍過(guò)程照片自動(dòng)保存，進(jìn)度狀態(tài)實(shí)時(shí)可見(jiàn)；照片信息存入數(shù)據(jù)庫(kù)，方便查詢(xún)；提供視場(chǎng)圖片瀏覽功能，可以實(shí)現(xiàn)視場(chǎng)定位回溯、重新拍照等功能；

1. 軟件支持多種自動(dòng)聚焦方式  Automatic Focus Algorithm

系統(tǒng)支持?jǐn)M合補(bǔ)償聚焦模式以保證低倍下每個(gè)視場(chǎng)的對(duì)焦精度；采用新的圖像融合聚焦算法，以確保高倍景深不足時(shí)的圖像清晰度。自動(dòng)聚焦尤其適用于不適合鑲嵌的大樣品掃描。

1. 圖像電子存檔，可日后追溯 Electronic Archive of Filter

   掃描分析時(shí)系統(tǒng)將樣品的完整圖像、分析數(shù)據(jù)以及測(cè)試報(bào)告以電子形式存檔，日后如有需要，可以隨時(shí)調(diào)取查閱或重新分析，不需重新掃描。

1. 支持VW50093/VDG P202檢查標(biāo)準(zhǔn)

壓鑄件氣孔檢查是否合格是大眾評(píng)判產(chǎn)品是否被認(rèn)可的關(guān)鍵性指標(biāo)之一。系統(tǒng)*大眾使用金相顯微鏡的VW50093標(biāo)準(zhǔn)，支持以下檢驗(yàn)參數(shù)：

• 氣孔率百分比/氣孔個(gè)數(shù)

• 氣孔尺寸

• 孔間距

• 氣孔聚集(疏松)

• 粗大氣孔群

  對(duì)于VDG P202標(biāo)準(zhǔn)，氣孔尺寸可選以下兩種方式定義：

   

1. 支持按圖紙定義技術(shù)規(guī)格Specification by User Defined

   支持按加工圖紙的要求定義技術(shù)規(guī)格，這也是該工件是否合格的指標(biāo)之一，系統(tǒng)依據(jù)技術(shù)規(guī)格自動(dòng)判斷該樣品是否合格。

    依據(jù)標(biāo)準(zhǔn)，由于載荷的不同，工件的內(nèi)壁和外壁對(duì)孔隙率有不同的要求，本系統(tǒng)支持內(nèi)壁和外壁分別定義不同的技術(shù)規(guī)格。

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1. 基準(zhǔn)面的選取 Reference Surface

       支持按VW50097標(biāo)準(zhǔn)規(guī)定的所有選取基準(zhǔn)面工具。包含以下工具：

• 正方形

• 圓形

• 三角形(等腰、直角、任意)

• 固定尺寸矩形

• 任意矩形

• 1/3壁厚選取

     

   

1. 氣孔識(shí)別與參數(shù)計(jì)算 Pores Detection

   支持用戶(hù)選取多個(gè)基準(zhǔn)面，一次批量測(cè)量多個(gè)結(jié)果，提高檢驗(yàn)效率。標(biāo)準(zhǔn)規(guī)定基準(zhǔn)面外的氣孔不能參與計(jì)算，本系統(tǒng)能按基準(zhǔn)面形狀準(zhǔn)確分析區(qū)域內(nèi)氣孔。

      專(zhuān)為鑄鐵件設(shè)計(jì)去除石墨功能，在自動(dòng)刪除石墨的同時(shí)保留氣孔。同時(shí)支持石墨含量扣除，以避免鑄鐵中石墨對(duì)測(cè)量結(jié)果的影響。

   2.5x物鏡有較大的拍照視野，也帶來(lái)亮暗不均的問(wèn)題。陰影校正功能保證圖像具有均勻的亮度，提高氣孔計(jì)算的準(zhǔn)確性。 

  氣孔間距對(duì)于疏松、粗大氣孔群以及氣孔數(shù)量的判斷有重大的影響，系統(tǒng)采用*的算法能準(zhǔn)確計(jì)算氣孔間距，從而保證結(jié)果的正確性。

1. 專(zhuān)業(yè)孔隙分析報(bào)告 Professional Report

   系統(tǒng)提供專(zhuān)業(yè)的孔隙分析報(bào)告；包含基準(zhǔn)面氣孔率，氣孔尺寸、孔間距是否合格、是否有氣孔聚集等信息；全貌圖標(biāo)明基準(zhǔn)面位置，氣孔位置。 

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