浙江愛(ài)馬斯 | 機(jī)器人床墊生產(chǎn)線(xiàn)解決方案優(yōu)質(zhì)提供商
日產(chǎn)600張床墊機(jī)器人生產(chǎn)線(xiàn)
產(chǎn)品介紹
Product Introduction
本條床墊生產(chǎn)線(xiàn)解決方案采用優(yōu)質(zhì)的不銹鋼材質(zhì)制作而成,使用壽命長(zhǎng)達(dá)10年以上??梢詫?shí)現(xiàn)多層不同厚度床墊生產(chǎn)過(guò)程中自動(dòng)上料、自動(dòng)床墊復(fù)合、自動(dòng)檢測(cè)、自動(dòng)包裝等功能。自動(dòng)化程度高,一套流水線(xiàn)一天(10H)可以實(shí)現(xiàn)600個(gè)床墊的加工工作,大大節(jié)省了人工成本。
生產(chǎn)工序以及預(yù)算
預(yù)算成本
生產(chǎn)效率:50S秒可組裝一張床墊
綜合可節(jié)省人力:12人
投資回報(bào)年限:1-2年
預(yù)算成本:機(jī)器人床墊復(fù)合系統(tǒng)350-450萬(wàn)
輥筒輸送線(xiàn)80-90萬(wàn)
床墊圍邊機(jī)48-150萬(wàn)
包裝機(jī)20-60萬(wàn)
組裝線(xiàn)體占地面積:約1500m2
工序介紹
?AGV自動(dòng)輸送床網(wǎng)、面料、填充料(海綿等)到位
?床芯機(jī)器人自動(dòng)上線(xiàn)
?自動(dòng)貼入RFID
?自動(dòng)噴膠(PUR或熱熔膠)
?復(fù)合虎口圍條
?二次噴膠(PUR或熱熔膠)
?機(jī)器人自動(dòng)糾偏精準(zhǔn)貼合底面料
?一次圍邊
?三次噴膠
?機(jī)器人貼合填充層
?四次噴膠
?機(jī)器人自動(dòng)糾偏精準(zhǔn)貼合頂面料
?自動(dòng)壓合
?自動(dòng)導(dǎo)入床墊信息到RFID上
?二次圍邊
?AI自動(dòng)檢驗(yàn)
?PE膜包裝+牛皮紙包裝
?自動(dòng)碼垛機(jī)
?AGV自動(dòng)入庫(kù)
?AGV automatically transports bed frames, fabrics and filling materials (such as foam) to the designated positions
?Core mattress robot automatically goes online
?RFID tags are automatically attached
?Automated adhesive application(PUR or hot melt glue)
?Composite of tiger mouth edge
?Secondary adhesive application(PUR or hot melt glue)
?Robot automatically aligns and accurately adheres bottom fabric
?First time tape edge
?Third adhesive application
?Robot applies filling layer
?Fourth adhesive application
?Robot automatically aligns and accurately adheres top fabric
?Automatic compression
?Bed mattress information is automatically imported to RFID
?Second time tape edge
?Al conducts automatic inspection
?PE film packaging + cowhide paper packaging
?Automatic stacking machine
?AGV automatically enters storage
采用計(jì)算機(jī)智能控制系統(tǒng)導(dǎo)入 RFID 芯片技術(shù),MES 管理系統(tǒng)及全自動(dòng)化生產(chǎn)設(shè)備,MES、WMS 等管理系統(tǒng),結(jié)合機(jī)器人自動(dòng)生產(chǎn)線(xiàn),使生產(chǎn)無(wú)人化、智能化。
Adopt computer intelligent control system, import RFID chip technology, MES WMS and other management systems, and combine with robot automatic production line to make production as unmanned and intelligent as possible
整體自動(dòng)化程度高,建立生產(chǎn)控制中心 PCC,和 MES 系統(tǒng)集成,通過(guò)大屏實(shí)現(xiàn)床墊生產(chǎn)過(guò)程信息的實(shí)時(shí)查看以及現(xiàn)場(chǎng)生產(chǎn)的可視化監(jiān)控,具有較高的展示效果。
The overall degree of automation is high. The production control center PCC and MES system integration are established to realize the real-time viewing of mattress production process information and ready-made visual monitoring through the large screen, which has high display effect.
通過(guò)打造床墊的數(shù)字孿生技術(shù)車(chē)間,實(shí)現(xiàn)床墊生產(chǎn)、倉(cāng)儲(chǔ)、運(yùn)輸、銷(xiāo)售、售后的全生命周期過(guò)程的實(shí)時(shí)監(jiān)控和快速追溯。
By building digital workshop for mattresses, we can realize the real-time monitoring and rapid tracing of the whole life cycle process of mattress production, storage, transportation, sales and after-sales
整體布局緊湊合理,材料、成品都可用 AGV 小車(chē)自動(dòng)配送及入庫(kù)。
The overall layout is compact and reasonable, and materials and finished products can be automatically distributed and stored by AGV trolleys
隨著產(chǎn)品定制時(shí)代的到來(lái),可讓客戶(hù)隨時(shí)在網(wǎng)上查看到定制產(chǎn)品的實(shí)時(shí)信息
The overall layout is compact and reasonable. Materials and finished products can beautomatically delivered and warehoused by AFV trolley 。With the arrival of the era of product customization, customers can see the real-time information of customizednproducts on the Internet at any time.
浙江愛(ài)馬斯智能裝備股份有限公司
1992年至今,我們始終堅(jiān)信會(huì)創(chuàng)造偉大。
我們是專(zhuān)業(yè)的床墊智能生產(chǎn)線(xiàn)制造商,從“鐵馬自動(dòng)化"到“愛(ài)馬斯股份"“愛(ài)馬斯八塔機(jī)器人"經(jīng)歷了30多年的拼搏奮進(jìn)。
一路走來(lái),我們專(zhuān)注于床墊生產(chǎn)設(shè)備領(lǐng)域,從一家傳承精密制造的老牌企業(yè)發(fā)展成今天床墊傳統(tǒng)制造技術(shù)的智能機(jī)器人應(yīng)用系統(tǒng)、具有行業(yè)度與美譽(yù)度的優(yōu)秀企業(yè)。
未來(lái)5-10年將是床墊制造行業(yè)的洗牌期,智能制造必將取代傳統(tǒng)制造,如果您近期有改變生產(chǎn)模式的思路,請(qǐng)聯(lián)系我們,了解更多床墊生產(chǎn)線(xiàn)設(shè)備,讓工業(yè)4.0真正幫助您的企業(yè)創(chuàng)造財(cái)富!