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反沖式自清洗過濾器

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反沖式自清洗過濾器Backwashself-cleaningfilter【基本說明】:反沖式自清洗過濾器用于過濾和攔截低粘度液體中的顆粒雜質(zhì)

詳細(xì)介紹

反沖式自清洗過濾器

Backwash self-cleaning filter


基本說明

反沖式自清洗過濾器用于過濾和攔截低粘度液體中的顆粒雜質(zhì)。它優(yōu)秀的結(jié)構(gòu)設(shè)計(jì)和自動(dòng)清潔的功能為用戶帶來了穩(wěn)定可靠的操控性能,同時(shí)也大幅度消減了運(yùn)行維護(hù)費(fèi)用。

反沖式自清洗過濾器采用線隙式或超級編織網(wǎng)式不銹鋼濾芯,內(nèi)部集成多只楔形濾元,過濾精度從303000微米,同時(shí)保證了工藝介質(zhì)中污染顆粒的高濾除率。當(dāng)過濾器監(jiān)測到濾芯污堵時(shí)就會(huì)啟動(dòng)在線自動(dòng)清洗過程,在此清洗過程中并不影響過濾器出口液流的連續(xù)性。

有多種不同規(guī)格大小的過濾器可供選擇,單臺反沖洗過濾器能夠處理的流量可達(dá)8000m3/h

靈活的材質(zhì)和部件的不同組合以及可單獨(dú)調(diào)整的控制參數(shù)使這種反沖自清洗過濾器能夠應(yīng)用于各種領(lǐng)域。

Basic Specification:

Backwash self-cleaning filters are applied to filter and intercept particulate impurities in low-viscosity liquids. Its excellent structure design and automatic cleaning function bring stable and reliable operation performance to users, but also greatly reduce the cost of operation and maintenance.

The backwash self-cleaning filter is made of wire-gap or super-braided stainless steel mesh filter element, which integrates several wedge-shaped filter elements. The filtering accuracy is from 30 to 3000 microns, and thus the high filtration rate of contaminated particles in the process medium is guaranteed. When the filter detects the filter plug, it will start the online automatic cleaning process, which does not affect the continuity of the liquid flow at the outlet of the filter.

There are alternative filters of many kinds with different sizes. The maximum handle flow rate of a single backwash filter can be 8000m3/h.

Flexible materials, different combinations of components and control parameters individually adjusted, make it can be applied in various fields.

結(jié)構(gòu)及工作原理


反沖式自清洗過濾器主要組件有:電機(jī)、電控箱、控制管路、主管組件、濾網(wǎng)組件、框架組件、傳動(dòng)軸、進(jìn)出口連接法蘭等。

過濾過程:反沖式自清洗過濾器液體從過濾器進(jìn)口流入,部分液體直接從濾元下端進(jìn)入過濾器,另一部分從中間分流管中進(jìn)入過濾器頂部后,再從濾網(wǎng)上端流入,液體從濾網(wǎng)上下開口同時(shí)流入,透過濾網(wǎng)內(nèi)表面在出口匯集流出。顆粒雜質(zhì)被攔截在濾網(wǎng)內(nèi)表面,累積成濾餅,使進(jìn)出口之間壓差逐漸變大,表明濾餅達(dá)到一定厚度,此時(shí)濾網(wǎng)通量逐漸減小。

反沖洗過程當(dāng)達(dá)到設(shè)定壓差或時(shí)間,自清洗動(dòng)作啟動(dòng),減速電機(jī)驅(qū)動(dòng)反沖洗轉(zhuǎn)臂對準(zhǔn)一支或一組濾網(wǎng),濾網(wǎng)上端被封住,下端連接到清洗吸嘴,打開反沖洗閥,將濾網(wǎng)與排污管接通,濾網(wǎng)外側(cè)與排污口之間的壓差驅(qū)使濾出清液反向流動(dòng)沖洗濾網(wǎng)內(nèi)表面濾餅,并排入排污管道。一支/組濾元反沖洗完畢后,關(guān)閉反沖洗閥,清洗轉(zhuǎn)臂對準(zhǔn)下一支/組濾網(wǎng)進(jìn)行反沖洗。濾網(wǎng)被逐支/組反沖洗后,整個(gè)過程完成。

定位功能減速電機(jī)驅(qū)動(dòng)轉(zhuǎn)軸上安裝有定位盤及清洗轉(zhuǎn)臂,定位盤上的每個(gè)定位孔分布與每根濾網(wǎng)對應(yīng),清洗轉(zhuǎn)臂與其中一個(gè)定位孔對應(yīng),定位孔到達(dá)定位傳感器感應(yīng)通道時(shí),定位傳感器輸出信號使電機(jī)停止轉(zhuǎn)動(dòng),清洗轉(zhuǎn)臂已對準(zhǔn)一支濾元,反沖洗閥打開數(shù)秒后關(guān)閉,清洗完成,電機(jī)繼續(xù)運(yùn)轉(zhuǎn),下一個(gè)定位孔再次將定位傳感器導(dǎo)通,電機(jī)停止后清洗下一支濾元。

Structure and working principal:

The recoiling-type self-cleaning filter are mainly composed of motor, electric cabinet, control pipe, main pipe, strainer, frame, transmission shaft, inlet and outlet connecting flange, etc.

Filtration process: the liquid flows into the filter from the inlet of the filter, part of the liquid enters the filter directly from the lower end of the filter element, and another part enters the top of the filter from the middle splitter pipe, and then flows into the upper end of the strainer. The liquid flows into the upper and lower openings of the filter net simultaneously, and flows out through the inner surface of the filter net at the outlet. Particle impurities are intercepted on the inner surface of the filter net and accumulate into filter cake, which gradually increases the pressure difference between inlet and outlet, indicating that the filter cake reaches a certain thickness and the flux of the filter net gradually decreases.

Backwash process: when it reaches the pre-set pressure difference or time, self-cleaning action starts. The deceleration motor driven back flush jib aligns at a or a set of mesh, the strainer is sealed, the upper bottom is connected to the suction nozzle cleaning, the back flush valve is opened, and strainer and drainage pipe is connected. The pressure difference between the outlet of the strainer and discharging outlet drives filter reverse flow to flush filter cake on the inner surface, and into the sewage pipe. After the backwashing of one filter unit/group is completed, the backwashing valve is closed and the cleaning arm align the next filter unit/group for backwashing. The whole process is completed after each filter is backwashed.

Positioning function: positioning plate and cleaning arm are installed on the drive shaft of deceleration motor, every location hole distributed on the plate complete compliance with each strainer, so does the cleaning jib and one positioning hole. When positioning hole arrives at the induction channel of positioning sensors, positioning sensor output signal to stop the motor, and meanwhile, cleaning arm has aligned a filter element, the flush valve opens for several seconds then closes. And cleaning is completed, the motor continues working with a positioning hole conduction with positioning sensors again, then motor stops, and the next filter element cleaning starts.

主要特點(diǎn)

自動(dòng)連續(xù)在線過濾,反沖洗時(shí)流量不間斷,減少停機(jī)與維護(hù)成本
濾網(wǎng)過濾縫隙精確,高能反沖洗,高強(qiáng)度結(jié)構(gòu),使用壽命10年以上

脈沖式反沖,對準(zhǔn)濾網(wǎng)后再打開排污閥反沖,反沖洗強(qiáng)度高、效果好、耗時(shí)短,節(jié)約用水

濾網(wǎng)兩端同時(shí)進(jìn)水,增大濾芯通量,水流自由涌動(dòng)能延緩表面堵塞,避免在濾元一端堵死

緊湊型設(shè)計(jì),單機(jī)即可實(shí)現(xiàn)超大流量過濾,明顯節(jié)省安裝空間與施工成本

度集成,無需大量自動(dòng)閥、連接件、密封件,可靠性高,運(yùn)行成本低

自動(dòng)控制系統(tǒng)高可靠性,界面直觀易于操作,可按實(shí)際工況控制過濾器高能運(yùn)行縫隙型高性能精密濾網(wǎng)

Main features:

On-line filtration continuously and automatically, uninterrupted flow during backwashing, reducing downtime and maintenance cost.

Precise filter gap, high energy backwash, high strength structure, service life more than 10 years.

Pulse backwash, open the sewage valve to backwash after aligning the strainer, high backwash intensity, good effectiveness, short time consuming and water saving.

Entering water at both ends of the strainer at the same time, increasing the flux of the filter element, and the free kinetic energy of the flow delays the blockage of the surface which avoids blockage at one end of the filter element.

Compact design, single machine can achieve ultra-large flow filtration, significantly saving installation space and construction costs.

Highly integrated, without a large number of automatic valves, connectors, seals, high reliability and low operating costs.

High reliability of the automatic control system, intuitive interface and easy to operate. It can control the filter performance highly according to actual working conditions.

產(chǎn)品分類:

Product classification

反沖式自清洗過濾器 Backwash self-cleaning filter CR



大流量 小流量

ample flow Small flow


行業(yè)應(yīng)用

適用行業(yè):水處理、鋼鐵、造紙、采礦、石油化工、熱電廠、農(nóng)業(yè)灌溉等

適用液體類型:地下水、海水、循環(huán)冷卻水、高低壓噴淋水、水針?biāo)?、熱交換水、密封水、軸承冷卻水、油井回注水、工藝循環(huán)水、清洗水等

主要過濾作用:去除大顆粒,凈化水質(zhì),保護(hù)關(guān)鍵設(shè)備等

Industry applications:

Applicable industries: water treatment, iron, steel, paper making, mining, petrochemical industry, thermal power plant, agricultural irrigation, etc.

Applicable liquid types: groundwater, seawater, circulating cooling water, high and low pressure spray water, water needle water, heat exchange water, sealing water, bearing cooling water, oil well reinjection water, process circulating water, cleaning water, etc.

Main filtration functions: removal of large particles, purification of water quality, protection of key equipment, etc.


參數(shù)表:

Parameter table

型號
Model

濾芯數(shù)量
Quantity of filter element

流量
Flow
(m3/h)

過濾面積
Filter area
(㎡)

筒體直徑
Barrel diameter
(mm)

設(shè)備高度
Equipment height
≈(mm)

進(jìn)出口尺寸
Import and export size

排污口尺寸
Size of sewage outlet

電機(jī)功率
Motor power
(KW)

CR54

4、5、6

50

0.54

273

1450

DN80

DN40

0.25

CR72

4、5、6

80

0.72

325

1450

DN100

DN50

0.25

CR108

6

120

1.08

400

1700

DN100

DN50

0.25

CR144

8

150

1.44

450

1700

DN125

DN50

0.37

CR180

10

200

1.80

500

1700

DN150

DN50

0.37

CR252

14

320

2.52

600

1750

DN200

DN80

0.55

CR324

18

450

3.24

700

1800

DN250

DN80

0.55

CR396

20

600

3,96

800

1900

DN300

DN80

0.75

CR504

26

900

5.04

900

2200

DN350

DN80

0.75

CR600

30

1200

6.00

1000

2500

DN400

DN100

1.10

CR720

36

1500

7.20

1100

2500

DN450

DN100

1.10

CR1120

56

2000

11.20

1300

2800

DN500

DN150

1.50

1、過濾精度:30μm-3000μm
Filtration accuracy: 30-3000 um

2、使用溫度:150°以下(實(shí)際情況與密封材質(zhì)有關(guān))
Use temperature: below 150 degrees (actual situation is related to sealing material)

3、適用液體粘度:1-40cp
Applicable liquid viscosity: 1-40cp

4、濾網(wǎng)類型:V型楔形網(wǎng)
Type of filter: V-wedge

5、標(biāo)準(zhǔn)工作壓力:0.1-1MPa
Standard working pressure: 0.1-1 Mpa

6、電動(dòng)驅(qū)動(dòng):電動(dòng)馬達(dá)驅(qū)動(dòng),三相,380V
Electric Drive: Electric Motor Drive, Three-phase, 380V

7、電動(dòng)閥:氣動(dòng)電動(dòng)閥,氣源要求: 5 SCFM(m 3 /h);
Electric valve: pneumatic electric valve, air source requirements: 5 SCFM (m 3/h); pressure 0.4 MPa,- 0.8 Mpa

8、流量:精度為100μm時(shí)的水流量,僅供參考,流量受到粘度、精度及潔凈度的綜合影響
Flow Rate: Flow rate at 100 um accuracy for reference only. Flow rate is affected by viscosity, accuracy and cleanliness.

如需其它規(guī)格,可聯(lián)系我司技術(shù)人員咨詢!
If you need other specifications, you can contact our technical staff for consultation!

選型說明:

Selection explanation

CR54 - F80 - 304 - PN10 - PS

型號
Model

接口尺寸
Interface size

殼體材質(zhì)
Shell material

壓力等級
Pressure grade

表面處理
surface treatment

CR54
(型號)
(model)

F:法蘭連接
Flange connection
N:螺紋連接
Threaded connection
K:卡箍連接
Clamp connection

304
316L
2205
CS

PN6
PN10
PN16
更高壓力
Higher pressure

PS:噴砂
Sandblasting
PG:拋光
polishing
PQ:噴漆
Spray paint
PF:防腐涂層
Anticorrosive painting

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